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Home > Technical > Td4 dpf / swirl flaps present or not??
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DigDil



Member Since: 25 Aug 2015
Location: Wiltshire
Posts: 73

United Kingdom 2008 Freelander 2 TD4 GS Manual Tonga Green

You might want to think about replacing the glow plugs while your doing this if they've not been done before. It not much extra cost and it saves removing the manifold again.

Post #360160 8th Nov 2018 11:36 am
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Dervy



Member Since: 06 Nov 2018
Location: Cheshire
Posts: 54

United Kingdom 2008 Freelander 2 TD4 HST Auto Barolo Black

Yes i think i will..

Post #360161 8th Nov 2018 11:37 am
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Dervy



Member Since: 06 Nov 2018
Location: Cheshire
Posts: 54

United Kingdom 2008 Freelander 2 TD4 HST Auto Barolo Black

Just bought a manifold of a jaguar xf non swirl.. I'll get some ngk glow plugs once it arrives. Is carb cleaner and gunk safe to clean the plastic manifold??

Post #360168 8th Nov 2018 4:39 pm
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shiggsy



Member Since: 13 Jan 2013
Location: Kent
Posts: 799

United Kingdom 2007 Freelander 2 TD4 HSE Auto Baltic Blue

From my experience you'll need to start with a trowel. 
Hung like Einstein, smart as a horse.

Post #360172 8th Nov 2018 8:51 pm
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Dervy



Member Since: 06 Nov 2018
Location: Cheshire
Posts: 54

United Kingdom 2008 Freelander 2 TD4 HST Auto Barolo Black

Hmm! I'm planning on letting it sit in a bath of carb cleaner for a night or two.

Is the manifold quite straight forward to remove? Can't seem to find any guides.. not even ford forums..

Post #360173 8th Nov 2018 8:57 pm
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DigDil



Member Since: 25 Aug 2015
Location: Wiltshire
Posts: 73

United Kingdom 2008 Freelander 2 TD4 GS Manual Tonga Green

I started with Gunk but soon decided that I need far more than I had so switched to white spirit.

Search on here for "glow plug" there's some good guides to how to remove the manifold also the Freelander 2 Repair Manual pdf can be downloaded that has all the steps.

Post #360190 9th Nov 2018 8:43 am
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Dervy



Member Since: 06 Nov 2018
Location: Cheshire
Posts: 54

United Kingdom 2008 Freelander 2 TD4 HST Auto Barolo Black

Yes, I think I'll be leaving it submerged for at least a day or two in something suitable! I hope this will be worth the effort.. i'd like to see a little more mpg too! Haha! Fingers crossed!

Post #360202 9th Nov 2018 10:49 am
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Dervy



Member Since: 06 Nov 2018
Location: Cheshire
Posts: 54

United Kingdom 2008 Freelander 2 TD4 HST Auto Barolo Black

My jaguar xf non swirl manifold has just arrived.. very happy! Looks like it's come off a very low mileage engine with only a very light coating of oil mist inside. No build up whatsoever! Bargain at only £40 delivered!

Post #360331 12th Nov 2018 1:33 pm
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CliveS



Member Since: 04 Jun 2016
Location: Littleborough
Posts: 204

United Kingdom 2011 Freelander 2 TD4 GS Auto Zermatt Silver

Dervy wrote:
Hmm! I'm planning on letting it sit in a bath of carb cleaner for a night or two.

Is the manifold quite straightforward to remove? Can't seem to find any guides.. not even ford forums..


There's a good guide here - http://www.freel2.com/forum/topic11567.htm...6e3bcd0405

TBH I found it a bit of a PITA job, mostly because of all the other stuff you need to remove to get at it and the inaccessibility of a lot of the fixings.

I needed to remove mine to replace the glow plugs. While it was off I left it soaking in paraffin overnight to loosen all the soot, I also took the opportunity to remove the swirl flaps while it was off.

I took the actuator and lever off from the end and managed to grip the end of the square brass rod with mole grips and pull it right out, then break out the four plastic flaps and gave it another wash out to make sure there were no bits left inside, to seal off the hole in the end, I simply refitted the actuator and lever.

Having the flaps removed doesn't seem to make any difference to the way the engine runs but hopefully, the long-term reliability should be improved.

Post #360764 20th Nov 2018 11:55 am
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Dervy



Member Since: 06 Nov 2018
Location: Cheshire
Posts: 54

United Kingdom 2008 Freelander 2 TD4 HST Auto Barolo Black

Well! I've just finished swapping the manifolds and glow plugs.
You guys weren't exaggerating.. very awkward!
I also replaced the throttle body boost hose with a silicone one and deleted and blanked the egr cross over pipe from both ends.

Surprisingly, my old manifold didn't look too bad. No major buildup and all 4 swirl flaps were still present. Regardless, this was a future proofing project so I'm happy I've gone to the trouble. Next step is an eco remap...

Post #360898 22nd Nov 2018 1:08 pm
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