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Home > Maintenance & Modifications > Overfilled rear diff, how big an issue?
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Andy131



Member Since: 10 Dec 2009
Location: Manchester
Posts: 2161

United Kingdom 

Don’t go there. I have a set of Whitworth taps and dies. If you are working with lead the pitch angle and pitch are better suited than all this new fangled metric stuff.

Served my time at Gardners engines who were still imperial in the 80s Tangiers Orange - gone, missing her
Replaced by Ewok what a mistake - now a happy Disco Sport owner

Post #405086 10th Mar 2021 9:57 pm
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jules



Member Since: 13 Dec 2007
Location: The Wilds of Warwickshire
Posts: 4569

United Kingdom 2014 Freelander 2 SD4 SE Auto Firenze Red

Bobupndown wrote:
Your diff case is aluminium, a magnet won't pick up aluminium swarf.


I assume Nodge meant that he drilled the drain plug hole when the diff was being rebuilt and removed the swarf when the housing was still apart. Or I could be wrong. Jules

Post #405091 10th Mar 2021 10:47 pm
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MotionInc



Member Since: 17 Jun 2019
Location: North America
Posts: 1288

Canada 2008 LR2 i6 SE Auto Tambora Flame

Bobupndown wrote:
Your diff case is aluminium, a magnet won't pick up aluminium swarf.


The "swarf" is generally not from the aluminum housing but the internal gearing, bearings, etc. that are inside of the aluminum case. A magnet on the fill or drain plug (if you installed one) will get that pesky "swarf".

Post #405092 10th Mar 2021 11:54 pm
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Nodge68



Member Since: 15 Jul 2020
Location: Newquay
Posts: 1792

United Kingdom 2009 Freelander 2 TD4 SE Manual Rimini Red

jules wrote:
Bobupndown wrote:
Your diff case is aluminium, a magnet won't pick up aluminium swarf.


I assume Nodge meant that he drilled the drain plug hole when the diff was being rebuilt and removed the swarf when the housing was still apart. Or I could be wrong.


That's exactly what I did. Thumbs Up
I drilled the hole M6, so I could enlarge it later if needed. I added a micro magnet to the end of the bolt.

Click image to enlarge
 2009 Rimini Red SE TD4. Soon to be sold.
Hyundai Ionic 5 Ultimate on order.
Gone. 2006 Tonga Green i6 HSE.

Post #405100 11th Mar 2021 12:34 pm
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