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congoblue



Member Since: 28 Dec 2019
Location: Hull
Posts: 140

United Kingdom 2014 Freelander 2 TD4 SE Manual Loire Blue
Removing broken bulb debris from headlights

Well I am now the proud owner of a 14-reg Freelander (not the one I posted in my other thread about - found a better one with full service history).

Inside the bottom edge of the headlights there is quite a bit of broken glass from light bulbs which have presumably exploded (I saw this in quite a few of the Freelanders I looked at). Does anyone have a good method for cleaning this out, other than the heat up in the oven and remove front cover method which is a bit scary.

Post #383915 5th Jan 2020 11:22 pm
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Steve D



Member Since: 19 Jan 2013
Location: Essexshire
Posts: 4092

United Kingdom 

Can you not remove the headlamp, take the bulb out and give it a good shake up? Past: FL2 TD4 HSE Auto
Evoque SD4 Dynamic Lux Auto
Present: Audi A3 S Line.

Post #383917 5th Jan 2020 11:29 pm
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congoblue



Member Since: 28 Dec 2019
Location: Hull
Posts: 140

United Kingdom 2014 Freelander 2 TD4 SE Manual Loire Blue

Thanks, I've had them off but seems I can only redistribute the glass inside the headlamp. Actually getting it out seems very hard as the only opening is for the indicator bulb. They are halogen signature ones so LED sidelight and projector lens over the main beam bulb. I will have another poke around inside them.

Post #383918 5th Jan 2020 11:33 pm
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CJOver



Member Since: 27 Nov 2014
Location: Biggleswade, Bedfordshire
Posts: 625

United Kingdom 2014 Freelander 2 SD4 HSE Lux Auto Santorini Black

As a thought could you get at the bits with a vacuum cleaner and suck them out ? MY13 HSE Lux Santorini Black
MY11 HSE Santorini Black Gone
MY08 SE Blue, Gone
Alfa Romeo GT Gone
Alfa Romeo 156 Space wagon Gone
Volvo V40 Gone
Volvo 480ES Gone
VW Sirocco GTX Gone

Post #383919 5th Jan 2020 11:40 pm
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Largered



Member Since: 10 Jul 2016
Location: UK
Posts: 1978



above is a video that shows, the dismantling of the inner headlamp. you may have to skip to the interested part.

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Post #383920 5th Jan 2020 11:44 pm
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grumsel



Member Since: 16 Nov 2016
Location: Heeze
Posts: 278

Netherlands 2012 Freelander 2 TD4 Sport Auto Barolo Black

Maybe you can take the glass of after "baking" them in a oven... Like they do here: https://youtu.be/w_2nugkpMAE.

Post #383921 5th Jan 2020 11:45 pm
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Largered



Member Since: 10 Jul 2016
Location: UK
Posts: 1978

grumsel, I think you mean this video, latter part of it..... from 7min 30 secs



.

Post #383922 5th Jan 2020 11:50 pm
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Mattmjones



Member Since: 10 Jul 2019
Location: North Wales
Posts: 153

Wales 2013 Freelander 2 SD4 XS Auto Santorini Black

I've spent a good couple of hours doing this after both bulbs shattered in my headlights. Best method I found in the end was to remove the headlights from the car and take off the rear cover, remove what was left of the bulb holders, then shake out all the glass shards and fragments I could over a towel or sheet. After that I used a vacuum cleaner hose with a drinking straw taped to the nozzle, together with a long handled soft paintbrush to try and dislodge most of the remaining bits of glass.

I managed to get most of the glass out although there are still some tiny bits left right in the edges of the headlight assembly, which I guess I'll just live with. Bloody annoying though!

Post #383924 5th Jan 2020 11:53 pm
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congoblue



Member Since: 28 Dec 2019
Location: Hull
Posts: 140

United Kingdom 2014 Freelander 2 TD4 SE Manual Loire Blue

Thanks, I was thinking about vacuum cleaners and drinking straws or maybe a bit of that pvc tube used for homebrew. Will experiment and feed back the results... I just wondered if I was the only one with this problem.

Post #383938 6th Jan 2020 11:12 am
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SYFL2



Member Since: 16 Jun 2012
Location: Sheffield
Posts: 2549

2007 Freelander 2 TD4 HSE Auto Stornoway Grey

What about making up balls of something like Blu Tac and rolling them around inside after the vacuum they may pick up what’s left.

Post #383941 6th Jan 2020 11:59 am
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congoblue



Member Since: 28 Dec 2019
Location: Hull
Posts: 140

United Kingdom 2014 Freelander 2 TD4 SE Manual Loire Blue

So I have had one of the headlights out again to replace a blown bulb and it is not like the one in the video - the video one does not seem to have the headlamp levelling mechanism inside the headlight, which on mine involves a beige coloured plastic thing across the back of the lamp/reflector, this obscures the screws where he removes the lens on the video.

Are there any projector headlamp dismantling experts on here? I can't work out how the levelling mechanism would come apart to allow the reflector / lens to be removed as he does it in the video.

This screenshot of a youtube video shows the levelling part, though mine has a different shaped actuator motor to this (top left of this pic)

Post #386043 7th Feb 2020 9:04 pm
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