Udash
Member Since: 23 Apr 2009
Location: manchester
Posts: 195

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This is what they LR has done
REFINEMENT AND DURABILITY Engine operating refinement has been maintained and in some cases refined to ensure the vehicle ’ s occupants witness an almost seamless operation with regard to engine shutdown and restart within a Stop/Start cycle. To reduce engine shake when the engine is shutting-down a revised throttle closing strategy is introduced, which ramps down the fuel injection in a more smooth and controlled manner. At the same time the generator is turned-off to reduce load on the engine. ECM software changes and revised engine calibration further aid a smoother engine shutdown. Furthermore the optimized engine mounting strategy and tuning assists in reducing engine shake on engine start-up. Components directly involved with engine start-up and shut-down have been either upgraded or replaced to withstand the increased frequency of Stop/Start cycles over the lifetime of the vehicle. These enhanced and more robust components are discussed in this section. Starter Motor
CAUTION: To maintain the correct operation of the Stop/Start system care must be taken when replacing components, that only approved parts are fitted as some components from earlier vehicles will fit the TD4_e.
To improve durability due to the increased start-demands on the starter motor a number of improvements have been made: Grease seals have been upgraded. A hard wearing copper-tungsten contact material has been introduced to improve wear resistance within the starter solenoid. The pinion gear is manufactured from a harder grade of steel. Flywheel Ring Gear Due to the increased start-demands, the flywheel ring gear is manufactured from a harder grade of steel with 25% more carbon content which increases its durability. Dual Mass Flywheel As with previous diesel powered vehicles a dual-mass flywheel is fitted to ensure refinement when the engine is being either started, stopped or running at low speeds. To provide an even greater level of refinement due to the increased start and stop demands, a new friction disc has been developed for the TD4_e dual-mass flywheel. The new friction disc which is able to withstand seven-times the pressure of a standard disc is manufactured from polyetheretherketone also known as PEEK. PEEK is a semi-crystalline thermoplastic, which is resistant to both organic and aqueous environments. It has a high- melting point making it resistant to thermal degradation. It is also one of the few plastics compatible with ultra-high vacuum applications and is typically used in bearings, piston parts and pumps.
Conventional batteries lose their capacity to hold charge overtime as their internal lead plates steadily deteriorate with the continual vibration and erosion that occurs with normal use. The rate of deterioration depends on a number of factors, including charge and discharge cycling rates. Therefore the extreme power consumption of a Stop/Start system would have a detrimental effect on the life-span of this type of battery. To counteract the deeper discharge and recharge cycles of a Stop/Start system, a high-performance battery based on Absorption Glass Mat technology has been developed to reduce battery deterioration caused by excessive usage. The battery owes its success to the ‘ absorbent glass mat ’ which is a fine fibreglass mat compressed between the lead plates. The ‘ absorbent glass mat ’ also absorbs the battery acid, enabling a more efficient use of the cell ’ s volume. While the ‘ absorbent glass mat ’ permits the electrolyte to function normally, it also provides mechanical support for the lead plates, therefore reducing vibration and subsequent degradation. This technology substantially increases the effective charge and discharge life of the battery. The battery also has an extremely low internal resistance, resulting in a quicker reaction between acid and plate material. Absorption glass mat battery technology offers several advantages: The battery remains completely spill and leak proof due to the absorption of the fibreglass mat. In freezing conditions, expanding fluid is unable to cause any damage as the plates are packed in fibreglass mats; consequently there is virtually no plate movement. Vibration or shock does not damage the battery. As electrolyte is contained through the acid in the mat, there is no need for battery maintenance. The battery's capacity is 80Ah, meaning the battery is theoretically capable of supplying an 80 amp current for one hour. A typical engine restart will draw a very high current for a fraction of a second, so will have very little impact on the battery's total state of charge. An engine restart may typically consume about 0.001% of a new battery's full- charge capacity. If a new battery is fitted to the vehicle, the BMS (battery monitoring system) module will require recalibrating to register the greater charge holding capacity of the battery, this is performed using Land Rover approved diagnostic equipment. If diagnostic equipment is not available the BMS module will recalibrate automatically however, this could take 48 hours to complete depending on vehicle usage. The Stop/Start system will not function correctly until the BMS module is recalibrated. If the BMS module is replaced the module will recalibrate automatically; for additional information refer to the Battery Monitoring System section, below. CONTROL DIAGRAM New software added to the ECM (engine control module) controls the operation of the Stop/Start system where in addition to its own dedicated components the Stop/Start system encompasses many other vehicle systems. Complex technology interconnects these systems and many of the inputs associated with the Stop/Start system are relayed to the ECM and transmitted via the CJB (central junction box) , which has also been upgraded with new software. The control logic for inhibiting an engine shutdown during a Start/Stop cycle resides in the CJB. The CJB also acts as a gateway relaying this information to the ECM over the medium and high-speed CAN bus networks. Eight vehicle harnesses have been modified to accommodate the Stop/Start system. Freelander 2 TD4 HSE Auto
Zermatt Silver
Side Steps & Mud flaps
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